RollingToolsS.R.L(Italy)
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意大利ORTRP系列滾絲機(jī)
- 生產(chǎn)廠商及品牌名稱MICO s.r.l. ORT Italia.
- 設(shè)備型號(hào)及加工參數(shù)RP系列雙主軸單滑座滾絲機(jī)
- 參考價(jià)格范圍
The most traditional thread rolling machine suitable for all rolling threads and cold deformations
The RP series is perfectly suitable for all types of threading and cold forming on cylindrical components according to all the standards (ISO , ACME , TPN, WORM SCREWS, etc.). It is equipped with two rolling spindles driven by directly connected brushless motors. The RP series individualize one moveable and one fixed head. Its pressing force is ranging from 100 kN to 1250 kN.
該RP系列非常適合圓柱形元件根據(jù)所有的標(biāo)準(zhǔn)(ISO,ACME,TPN,WORM SCREWS等)進(jìn)行各類(lèi)滾絲和冷成形。它配有兩個(gè)滾動(dòng)軸,直接連接無(wú)刷電機(jī)驅(qū)動(dòng)。該RP系列很個(gè)性化,它具有一個(gè)可移動(dòng)滾絲頭和一個(gè)固定滾絲頭。它的壓緊力范圍是從100千牛到1250千牛。
The RP model has been developed to allow fast and precise plunge and through feed rolling operations and it can be equipped with PLC or CNC control unit.
RP系列允許快速精確的切入和貫穿進(jìn)給滾絲操作,而且它可以配備PLC或CNC控制單元。
BP10 | RP18 | RP24 | RP30 | RP50 | RP80 | RP100 | RP125 | |
Max pressure(kN) | 100 | 180 | 240 | 300 | 500 | 800 | 1000 | 1250 |
Max workpiece diameter(mm) 最大工件直徑 | 30 | 60 | 70 | 100 | 120 | 140 | 160 | 200 |
Min workpiece diameter (mm) 最小工件直徑 | 2 | 2 | 3 | 3 | 4 | 4 | 4 | 4 |
Max die width (mm) 最大滾輪寬度 | 65 | 150 | 160 | 200 | 250 | 300 | 300 | 350 |
Max pitch (mm) | 2.5 | 5 | 6 | 10 | 14 | 16 | 18 | 20 |
Spindles diameter (mm) 主軸直徑 | 40 | 54 | 69.85 | 69.85 | 80 | 100 | 100 | 100/120 |
Weight (kg) 重量 | 1200 | 1800 | 3500 | 3500 | 5000 | 6000 | 9000 | 11000 |
Product Description產(chǎn)品描述
Cold forming advantages冷成形優(yōu)勢(shì)
· Low cycle time縮短循環(huán)時(shí)間
· Low cost production per part降低部件生產(chǎn)成本
· Improved mechanical properties of material提高了物料的機(jī)械屬性
· Outstanding surface quality杰出的表面質(zhì)量
· High precision高精度
· No material waste無(wú)材料浪費(fèi)
Newly redesigned machine frame 新設(shè)計(jì)的機(jī)器框架
The machine’s base geometry has been designed with the use of FEM calculation system, and is thus characterized by high strength and rigidity. Therefore it gives almost complete reduction of bending even of the most stubborn burrs.
機(jī)器的基本幾何形狀是使用FEM計(jì)算系統(tǒng)設(shè)計(jì)的,因此具有高強(qiáng)度和高剛性的特點(diǎn)。
Energy Saving - optional 節(jié)能系統(tǒng)
Guided by the requests of factory 4.0, more and more customers are looking for solutions to maximize the machinery efficiency. In order to meet this request, MICO s.r.l. has developed and patented a new technology solution for the hydraulic system - capable to dramatically reduce the energy consumption of thread rolling machines.
在工廠4.0的要求的指導(dǎo)下,越來(lái)越多的客戶正在尋找解決方案,以最大限度地提高機(jī)器效率。 為了滿足這一要求,MICO s.r.l. 開(kāi)發(fā)并獲得了液壓系統(tǒng)方面的新技術(shù)解決方案 的專(zhuān)利- 能夠顯著降低滾絲機(jī)的能耗。
In the table below we present the comparison between a thread rolling machine equipped with traditional hydraulic system and the same machine with the "Energy Saving" installed on board.
在下表中,我們呈現(xiàn)了配備傳統(tǒng)液壓系統(tǒng)的滾絲機(jī)與配備“節(jié)能系統(tǒng)”的滾絲機(jī)的對(duì)比。
HYDRAULIC CONSUMPTION 液壓消耗 | |||||
OLD VERSION 老版本 | NEW VERSION 新版本 | HYDRAULIC SAVING 液壓節(jié)能 | TOTAL SAVING 總節(jié)能 | ||
POWER CONSUMPTION (kW) 電力消耗(千瓦) | PUMP USAGE [TIME] 泵使用(時(shí)間)
| POWER CONSUMPTION (kW) 電力消耗(千瓦) | PUMP USAGE [TIME] 泵使用(時(shí)間)
| (%)
| (%)
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2 | 100% | 2 | 25% | 70 | 70 |
Dies matching research - optional 自動(dòng)對(duì)牙
MICO s.r.l.- ORT Italia has developed a technical solution that enables the automatic dies match research.
MICO s.r.l.- ORT Italia開(kāi)發(fā)了一種技術(shù)解決方案,使模具自動(dòng)對(duì)牙。
During working process, both infeed or throughfeed with helicoidal profiled dies, it is necessary to reciprocally position the dies. This operation, traditionally performed manually by the operator, can today be done in a simple, fast and automatic way thanks to the solution studied and realized by ORT Italia.
在工作過(guò)程中,螺旋成型模具的徑向滾絲和軸向滾絲,都必須使模具往復(fù)定位。 這種操作傳統(tǒng)上由操作者手動(dòng)執(zhí)行,現(xiàn)在可以以簡(jiǎn)單,快速和自動(dòng)的方式完成,這要?dú)w功于ORT Italia研究和實(shí)現(xiàn)的解決方案。
The system is composed by這個(gè)系統(tǒng)由以下部件組成:
A sliding guide that supports a three-dimensional probe.
一個(gè)支撐三維探頭的滑動(dòng)導(dǎo)軌A pneumatic system that positions the probe in the positions of profiles analysis.
一個(gè)將探頭定位在型材分析位置的氣動(dòng)系統(tǒng)。The software for the interfacing and spindles’driving.
用于接口和主軸驅(qū)動(dòng)的軟件。
By starting the automatic match research cycle, the machine performs all phases of the matching cycle, it finds the dies angular positions and moves back the probe to the resting place in an automatic way. The angular value of each tool is then stored and can be recalled at any time in aBsimple and intuitive way by the Operating Panel.
機(jī)器通過(guò)啟動(dòng)自動(dòng)匹配周期進(jìn)行所有相位的周期匹配,找到模具角度位置并自動(dòng)將探針移回到靜止位置。 然后存儲(chǔ)每個(gè)模具的角度值,并且可以通過(guò)操作面板以簡(jiǎn)單和直觀的方式隨時(shí)調(diào)用。
可加工的部分工件:
標(biāo)簽:   RP系列雙主軸單滑座滾絲機(jī)